Precision Control Systems for Web Handling
Every web converting line—from unwinding and coating to slitting and rewinding—relies heavily on sophisticated control systems. These controls ensure precise tension, speed synchronization, quality feedback, and operator oversight, enabling high uptime and flawless output.
Integrated Control Systems for High-Precision Web Processing
Modular Web Solutions designs control systems on virtually any platform to meet your specific application requirements. Drives, controls, and HMI systems from leading manufacturers can be implemented into your machine, and our electrical panels are designed and built to meet UL and CE certification requirements when needed. Our designs incorporate precision tension control utilizing load cell feedback and/or dancer control to accurately regulate web tension, and our engineers bring extensive expertise in robotics integration to support advanced process automation. Designed around robust PLC, PAC, and motion control architectures, our systems deliver micron-level registration, synchronized multi-axis motion, and intuitive operator interfaces with recipe management and real-time diagnostics. With integrated safety PLCs, secure industrial networking, IIoT connectivity, and predictive maintenance capabilities, our solutions maximize uptime, enable faster changeovers, and provide deeper process visibility across all production environments.
Controls Engineering and Design Offerings
Our controls engineering team provides comprehensive system design and integration tailored to your application requirements.
- Customized design based on customer specifications
- Electrical component selection
- Motor and drive sizing
- Electrical panel design
- P&ID drawings
- PLC and HMI programming
- Controls and safety upgrades
- Load cell calibration
- System integration with OEM equipment
- System startup, commissioning, and on-site maintenance
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