Modular Web Handling Products & Custom Solutions
Web Handling Solutions for Every Industry
From modular components to complete converting lines, our solutions enhance efficiency and precision in your web-handling processes.
MWS Products & Solutions
Web Converting Systems
Web converting systems encompass a range of machinery and processes designed to slit, rewind, laminate, coat, and sheet flexible materials. These systems are essential for industries like flexible packaging, labeling, medical, automotive, and industrial applications, where accuracy and speed are critical.
Unwinds
Unwind Systems are essential components in web converting operations, designed to feed material into downstream processes with precision and control. These machines accommodate a wide range of roll diameters, widths, and weights, and are customizable to accommodate multi-webs, splicing, roll handling and automation.
Rewinds
Rewinder Systems are essential in web converting operations for efficiently winding processed materials such as paper, plastic films, foils, and nonwovens into finished rolls. These systems are engineered to be customizable and handle a wide range of web widths—from narrow formats to expansive 20-foot-wide substrates—and operate at speeds up to 3000 feet per minute.
Calenders, Nips, & Heat Transfer
Calender Systems are precision-engineered solutions used to modify the physical properties of web materials through controlled heat and pressure. These systems feature high-pressure roll configurations—available in vertical or horizontal nip arrangements—with advanced nip gap control for uniform thickness and surface finish.
Coaters, Laminators, & Embossing
Web converting lines rely on integrated coating, laminating, and embossing systems to meet today's demands for precision, efficiency, and high-quality finishes. These systems transform substrates—such as film, foil, paper, nonwovens, foam, fiberglass, and rubber—into market-ready products for industries like packaging, medical, automotive, construction, graphics, and more.
Web Accumulators
Web Accumulator is a specialized piece of equipment designed to temporarily store material in continuous web processing lines, ensuring uninterrupted operation during roll changes or brief stoppages. It functions by creating a buffer of web material, allowing upstream or downstream processes to continue running even when a section of the line slows or halts.
Air Turning Bars
An Air Turning Bar is a non-contact web handling device used to change the direction of a moving web without physically touching its surface. Ideal for delicate or sensitive materials, it utilizes a cushion of air generated by a blower system to float the web over a curved surface, allowing for smooth redirection—often at 90 degrees or more.
Rotary Die Stations
Rotary die‑cutting industry is a critical segment of modern manufacturing, enabling high‑volume, high‑precision converting of flexible materials into consistent, repeatable parts. This industry serves markets such as medical devices, hygiene products, automotive, electronics, composites, industrial gaskets, adhesives, wearables, filtration, and specialty materials processing.
Controls
Every web converting line—from unwinding and coating to slitting and rewinding—relies heavily on sophisticated control systems. These controls ensure precise tension, speed synchronization, quality feedback, and operator oversight, enabling high uptime and flawless output.
Rebuilds & Retrofits
Extend the life, performance, and safety of your converting assets with engineered rebuilds and retrofits. Whether you operate slitters, winders, coaters, laminators, calenders, or complete process lines, modernizing legacy equipment can unlock higher throughput, improve roll quality, and reduce downtime—without the cost or lead time of a new machine.
Facilities & Machine Tools
Our facility is engineered to design, fabricate, assemble, and test complete web‑converting systems—slitting & rewinding, winding/unwinding, coating/laminating, calendering, and web handling. We combine in‑house machining, controls integration, and full‑line FAT bays to compress project timelines while elevating quality and uptime. This vertically integrated model mirrors the best practices used by industry leaders who emphasize in‑house engineering, drive/PLC/HMI cabinets, and complete line testing prior to shipment.
Why Choose MWS for Web Handling Solutions?
Selecting the right partner for web handling equipment is a strategic decision that impacts production efficiency, product quality, and long‑term profitability. Here’s why manufacturers across film, foil, paper, packaging, and nonwovens choose us as their preferred web‑handling solutions provider.
- End‑to‑End Engineering Expertise, we deliver integrated, system-level engineer.
- Customized Machinery Built for Your Process
- Proven Capability Across Diverse Materials
- High‑Performance Automation & Controls
- Reliability Built Into Every Machine, decades-long durability
- Exceptional Service and Lifecycle Support
- A Partnership, Not Just a Purchase
Industry-Specific Web Handling Modules
Our web handling solutions support industries including packaging, medical, automotive & textiles, nonwovens, construction materials, industrial products.
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