Rotary Die Stations for High-Precision Cutting
How Rotary Die Cutting Works
Modular Web Solutions delivers the web-handling expertise needed to achieve even the most challenging of processes. Our rotary dies are built to cut a wide variety of different materials. The material is pinched between a precision rotary die and a hardened anvil roll to cut the perfect pattern. When operated at a consistent nip pressure, this will create repeatable, accurate cuts and perforations to create customer ready products. Our die station are used in many different applications including Tissue, Paper, Plastics, Battery, Food, and Tag and Label.
Modular Cutting Solutions for All Web Materials
Modular Web Solutions designs and fabricates custom rotary die stations engineered for accuracy, durability, and seamless integration into your web handling line. Each station is built to match your material, process, and performance requirements, ensuring consistent cut quality and reliable operation in demanding production environments.
- Custom frame design for narrow- and wide-web applications
- Precision roll alignment for repeatable, high-accuracy cutting
- Integration with servo drives and advanced tension control systems
- Modular configurations for inline, offline, or retrofit installations
- Engineering support from concept through installation
Key Benefits of MWS Rotary Die Systems
Rotary die processing is the fastest and most efficient way to move from raw material to finished form, delivering the control and precision your application demands. Our team designs and fabricates custom rotary die stations for common applications including sheeting, perforating, kiss cutting, disc cutting, and slitting, and can engineer solutions for virtually any rotary die station concept you envision.
-
Repeatable Precise Cutting Performance
MWS rotary die systems are engineered for accurate, repeatable cutting across a wide range of substrates. Tight tolerances and controlled web handling help ensure consistent quality at production speeds.
-
Tailored Application Capability
Each rotary die system is configured to meet the specific performance, material, and production requirements defined by your operation. Mechanical design, tooling integration, and control strategy are aligned with your job demands.
-
Durable, Production-Ready Design
Built for long-term operation, MWS rotary die systems combine robust mechanical construction with reliable integration. The result is dependable performance and reduced downtime in demanding converting environments.
Request a Quote
Please complete the below information and we will contact you.
"*" indicates required fields