High-Performance Coating, Laminating & Embossing Systems
Our high‑performance coating, laminating, and embossing systems are engineered to deliver the precision, efficiency, and versatility today’s converters demand. Built for modern manufacturing environments, these advanced platforms provide exceptional control, consistent quality, and the flexibility to handle a wide range of materials and applications. Whether enhancing surface properties, bonding multi‑layer structures, or creating high‑definition textures, our systems combine innovative engineering with rugged reliability to help you elevate product performance and expand your production capabilities—all while maintaining the speed and accuracy required in high‑demand industries.
Tailored Lamination & Embossing for Any Web Application
Our custom Coater and Laminator sections have been engineered to meet some of the industry's most unique applications. Whether it's precise gap control, single or multiple station, low tension or high speed, Modular Web Solutions can design and build a laminating solution tailored to your exact process needs.
Explore Our Custom Coaters, Laminators & Embossers
Extrusion coating
As a leading supplier of extrusion‑coating systems, Modular Web Solutions provide converters with high‑performance machinery engineered for precise, reliable, and efficient application of molten polymer coatings onto a wide range of substrates. Our equipment is designed to give manufacturers the processing flexibility, throughput, and quality control needed to meet today’s demanding packaging, industrial, and technical markets. Extrusion coating is a continuous process in which a molten thermoplastic resin—typically polyethylene, polypropylene, EVA, or other specialty polymers—is extruded through a slot die at elevated temperatures and applied directly to substrates such as paper, film, foil, or non‑wovens. This process produces a tightly bonded composite material that enhances barrier properties, durability, and heat‑sealability.
Laminators
Our high‑performance laminators are engineered to deliver exceptional bonding, consistency, and production efficiency across a wide range of materials and applications. Built for converters who demand precision and reliability, our laminating systems provide stable web handling, accurate tension control, and uniform adhesive or extrusion‑based lamination—ensuring strong, clean, and repeatable bonds even at high line speeds. With modular configurations, advanced control systems, and compatibility with films, foils, papers, non‑wovens, and multi‑layer composites, our laminators give manufacturers the flexibility to run diverse product lines while maintaining top‑tier output quality. Whether you’re upgrading legacy equipment or launching a new process, our laminators deliver the performance, durability, and integration‑ready design that modern production environments require.
Embossing
Our embossing systems are engineered to bring unmatched texture, definition, and visual impact to a wide range of materials, giving converters the ability to enhance product functionality and aesthetics in a single, efficient process. Designed for precision and consistency, our embossers apply controlled pressure and heat to create sharp, uniform patterns across films, foils, papers, non‑wovens, and engineered laminates—whether for improved grip, tactile branding, optical effects, or functional surface modification. With robust construction, advanced tension and web‑handling control, and customizable roll designs, our embossing equipment delivers repeatable results at high line speeds, ensuring tight pattern registration and superior finished quality. From subtle textures to deep, high‑definition patterns, our solutions provide the performance and flexibility needed to elevate your product and expand your converting capabilities.Key Benefits of MWS Coaters & Laminators
Choosing us means choosing a partner with:
- Deep technical expertise
- Custom-engineered solutions
- Proven performance across industries
- Robust automation and controls
- World-class support
- A long-term commitment to your success
-
Engineered for Performance
Our equipment integrates decades of converting expertise with modern automation, tension control, and web handling technology to ensure consistent, high quality coating, laminating, and embossing results.
-
Custom Built for Your Process
Every production line is tailored to your materials, chemistry, speed, and environmental requirements, whether you operate in industrial, cleanroom, pilot scale, or high volume environments.
-
Full-Line Integration
From unwinds to winders, dryers to calenders, and inspection to material handling, we deliver complete turnkey systems designed for seamless operation.
Why Choose MWS for Coating & Laminating?
Modular Web Solutions is an ideal choice for coating and laminating because we specialize in custom engineered machines, not off-the-shelf machines. They are designed to meet exact process, material, and performance requirements.
Industries Using Coaters, Laminators & Embossing
- • Automotive and Aerospace – composites, insulation, reflective films
- • Medical and Personal Care – tapes, patches, dressings
- • Energy & Electronics – battery films, fuel cell membranes, flexible electronics
- • Packaging and Graphics – protective films, labels, printed materials
- • Construction Materials – roofing, flooring, window films
- • Filtration – air, water, and specialty membrane production
Request a Quote
Please complete the below information and we will contact you.
"*" indicates required fields